SOLIBLANKET™

INTRODUCING

SOLIBLANKET™

The SoliBlanket product range represents one of the most comprehensive portfolios of high-temperature fiber insulation blankets available today, developed to meet a wide range of demanding industrial applications. Whether your application requires performance at 800°C or up to 1600°C, we have the solution.

All SoliBlanket products feature Generation III Ultra Low Shot (ULS) technology, resulting in better thermal insulation, higher strength properties, and superior handling. Vulcor has set a groundbreaking new quality standard in a market that had seen little development for more than 15 years. This is one of the reasons why Vulcor has become the fastest-growing high-temperature fiber company in the industry. Quality and energy savings always prove themselves.

Our SoliBlanket range, together with our XXXX product range, includes five Refractory Ceramic Fiber (RCF) grades, two Low Bio Persistence (LBP) wool grades, and two Polycrystalline Wool (PCW) grades.

Fiberlength and Beakervalue

The normal definition for the fiber length is the ‘beaker value’ or ‘BV’. This beaker value is defined by putting a fixed weight of dry fiber in a beaker filled with water.  The higher the fiber sets in the beaker, the higher the beaker value. As a result the beaker value is representing the volume to weight ratio.

In over 20 years of doing business in the high temperature industry, we never came accross a vacuum forming company who would tell us the specific ‘beaker value’ they were looking for. They defined their fiber to the length or the expected ‘touch and feel’. For that reason we are using straight forward identification for our standard bulk fiber types:

• Chopped – high density VF shapes, special grades and mastics
• Short – standard VF manufacturing and mastics
• Medium – blown fibers for double walled chimneys
• Large – void/joint fillers in furnaces
  Extra Large – production of rope and textiles

All products offered in the SoliBulk product range share the Ultra Low Shot technology which has been developed to achieve the highest possible thermal insulation value, provides a extremely high fiber index, and specifically for the SoliBulk to differentiate from other suppliers with a higher yield in secondary processing.

What this means is that your vacuum forming shapes will be more rigid at the same input, or you could optimize your process to reduce your raw material consumption in the range of 10-15 %. In applications like double walled chimneys, where the bulk is blown to fill the cavity, you will experience that with lower filling rates you will achieve the same cold face temperatures.

With our new packaging equipment we are able to supply our bulk fiber products in tight and compressed shrinkwrap bags which are allow minimizing time required for unpacking whilst ensuring maximum consistency of the fiber length troughout the bag. We do this by a using a multi axle compression which ensure a consistent fiber length throughout the bag.

Short and chopped fiber can be packed with a higher density in the bag and for that reason has more material per truck or container. Long fiber, which is mainly used for infill, is not heavily compacted to ensure a stable fiber length and consistency within the bag. Each pallet holds 30 bags with a dimension of 600x400x400 mm. The weight per bag is varying based on the desired fiber length in final application.

Please go to the product selector on the website for the information on the various chemical compositions in the SoliBulk product range and to download the datasheets and material safety datasheets.